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Air Barrier Testing Methods for Large Buildings

Modern codes and green certification programs require whole-building air leakage testing. This article explores test standards, common setups, and tools for commercial air barrier testing.

Overview

Air barrier testing evaluates how much air moves through a building’s envelope under pressure. Typical procedures follow ASTM E779 for large buildings and may involve multi-point blower door setups. Testing must be planned during design and conducted by qualified technicians.

Test Equipment and Process

  • Use calibrated blower door fans and pressure sensors
  • Measure at 75 Pa and convert to CFM/sf or L/s·m²
  • Temporarily seal HVAC intakes and mechanical penetrations
  • Monitor results for local hot spots indicating envelope leaks

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Conclusion

Air leakage testing is now a standard requirement in many codes and rating systems. Proper planning, equipment calibration, and envelope design coordination are key to passing these tests.

Disclosure: As an Amazon Associate, EnvelopeIQ earns from qualifying purchases.

Challenges and Failure Points

Common reasons buildings fail air barrier tests include unsealed utility penetrations, poor sequencing at window openings, and inconsistent wall-to-roof transitions. Identifying leakage paths often requires infrared thermography or tracer smoke. Testing early allows time to fix issues before finishes cover critical details.

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